Type 3 Cylinder Winding Machine

Hydrogen Storage Cylinders: Key Equipment for Hydrogen Fuel Cell Vehicle Industry

Hydrogen storage cylinders serve as critical storage and transportation equipment in the hydrogen fuel cell vehicle sector, widely used in hydrogen refueling stations and onboard hydrogen storage systems. Currently, commercially available high-pressure hydrogen storage cylinders are categorized into Type I, II, III, and IV, with Type III and IV cylinders featuring full carbon fiber winding and being primarily applied in vehicle-mounted hydrogen storage systems.

In Type III and IV cylinder production lines, automated forming equipment enables efficient manufacturing. These production lines are also equipped with high-precision detection systems to monitor product quality, ensuring each cylinder complies with stringent safety standards.

1. Gantry Winding Machine

This advanced four-dimensional multi-station automatic winding machine features:

- Software-controlled operation

- Four-axis (or five-axis) synchronous movement

- Multiple tension control system options

The equipment demonstrates high operational stability and reliability, capable of performing precise, high-speed winding in various patterns including spiral, hoop, dwell, polar, and zero-degree winding. With advantages such as high automation level, advanced technology, user-friendly operation, and easy maintenance, this machine's technical specifications meet international standards for comparable products.

2. Horizontal Winding Machine

This winding system offers:

- Software automatic control

- Four-axis synchronous movement

- Multiple tension control options

Suitable for carbon fiber, glass fiber, and organic fiber winding processes, it accommodates various product geometries including tanks (equal/unequal openings), pipes, spheres, cones, combined shapes, and square components. The machine incorporates automatic resin scraping, online outer diameter detection, and in-situ weighing functions.

3. Robotic Winding Machine

This innovative system, developed around industrial robots and automatic tension systems, specializes in tank-type pressure vessel winding. The robot drives the tank liner movement while coordinating with the fully automatic tension system to complete fiber winding according to programmed specifications. Key advantages include:

- High flexibility for small-batch, multi-variety production with quick changeovers

- Compact footprint

- Strong scalability

- Cost-effectiveness

The equipment demonstrates particular suitability for complex winding patterns and customized production requirements.

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